Plastic injection moulding – precise and flexible solutions

Plastic injection moulding is one of the most efficient processes for manufacturing technical plastic parts. At AWS Systemtechnik GmbH in Au in der Hallertau, we have been using state-of-the-art injection moulding technology for over 20 years to produce advanced plastic components for a wide range of industries. Our particular strength lies in the manufacture of plastic parts weighing between 0.5 g and 500 g – from high-precision micro injection moulding to robust series products. We produce small series of 50 pieces or more just as reliably as large series of over 8 million units per year. With access to qualified employees and a flexible machine park of KraussMaffei injection moulding machines with clamping forces from 350 to 2,500 kN, we guarantee the highest quality and repeat accuracy – from concept to ready-to-install assembly. Trust in genuine plastics expertise – directly from Bavaria.

Project process
Plastic injection moulding

  • 1

    Requirement clarification

    CAD drawings/feasibility/consulting on plastic-compatible design

  • 2

    Design/tool development with established partner companies

  • 3

    Tool construction

    (alternatively, takeover of a tool from the customer)

  • 4

    Series production of plastic parts

  • 5

    Possible assembly work/further processing

  • 6

    Delivery & series support

Why plastic injection moulding?

Plastic injection moulding is one of the most widely used and efficient manufacturing processes in industrial plastics processing. Plastic is injected under high pressure into a precisely manufactured mould, where the material cools and solidifies – this creates complex geometries with high dimensional accuracy and repeatability, ideal for medium to very large series production. Injection moulding is indispensable in industries such as automotive, medical technology, electrical engineering, consumer goods and packaging – wherever durable, accurately and economically producible plastic parts are required.

AWS Systemtechnik GmbH – Your partner for customised plastic injection moulding

With over 20 years of experience and modern machinery, AWS Systemtechnik GmbH in Au in der Hallertau offers the complete range for all plastic injection moulding services. Our customers value us as a flexible, solution-oriented business partner that consistently delivers high-quality projects on time.

More about AWS

Our services as a plastic injection moulding manufacturer

AWS Systemtechnik GmbH produces the entire range of commercially available plastics, from standard plastics to highly specialised technical variants. These types of plastics offer a wide range of characteristics that are important for a variety of applications in plastic injection moulding. The choice of material always depends on the specific requirements of the intended product, such as stability, temperature resistance, chemical resistance and processability. Would you like to learn more about the specific characteristics and possible applications of these plastics?

Materials

Made in Bavaria

Whether you are implementing an existing product or planning a new development, AWS is your reliable partner for high-performance plastic injection moulding ‘Made in Bavaria’.

Our services includes:

  • Manufacturing of complex technical plastic parts
  • Manufacturing of components with high visual requirements
  • Overmoulding of inserts
  • Metal substitution and processing of bioplastics
  • Transfer multi-component technology
  • Takeover of tools for spare parts production
  • Conditioning of plastic parts

In addition, we offer storage solutions for on-call inventory or safety stocks. This allows our customers to plan their production and inventory more flexibly.

Realise your plastic injection moulding project economically and future-proof

Are you planning a plastic injection moulding project and wondering how and where to produce efficiently? In any case, quality and cost efficiency are the keys to sustainable market success. With over 20 years’ experience in plastic injection moulding and extensive expertise in cost and process optimisation, we can support you throughout your project. Our team of experts will support you every step of the way, from initial idea to production-ready product.

Contact us now

Whether you want to manufacture an existing product more economically or are planning a new project, AWS Systemtechnik GmbH will support you with technical expertise, sound advice and practical solutions. Talk to us about your requirements – together we will find the optimal strategy for your production.

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